Nov. 2, 2017
Toray Industries, Inc.
Toray to Build Production Facility for New Variety
Regular Tow Carbon Fiber
Toray Industries, Inc. (head office: Chuo-ku, Tokyo; President: Akihiro Nikkaku; hereinafter referred to as "Toray") today announced that it has developed a new variety of regular tow carbon fiber with an outstanding combination of cost and performance and has decided to build a new carbonization facility for mass production at the Mexico Plant (Jalisco, Mexico) of its U.S. subsidiary Zoltek Companies, Inc. (head office: St. Louis; President: Yoshihiro Takeuchi; hereinafter referred to as “Zoltek”) to cater to the strongly growing carbon fiber demand. The new plant is expected to start production at the end of 2018.
The overall global carbon fiber market is expected to continue growing at a rate exceeding 10% annually as the material is utilized in various industries. Market needs are diversifying along with demand growth. Until now, Toray Group has lined up a wide range of products from ultra high performance carbon fibers for aerospace applications to high strength and average elastic modulus carbon fibers that are increasingly being adopted for industrial applications. This increase is led by the robust demand in the automotive industry. Carbon fiber needs are expected to diversify further, and the demand for overall industrial applications is expected to expand exponentially as electric and fuel cell vehicles begin adopting carbon fibers in full scale.
To respond to this demand growth, Toray has been advancing the development of new varieties of regular tow, which has impressive cost and performance characteristics. A new Toray product, Z600, a new variety developed by the company, has physical properties that are in between large tow, which Zoltek currently produces, and regular tow, which has a track record in applications such as pressure vessels. The company plans to promote the material for industrial applications such as use in the automotive industry, which is expected to drive carbon fiber demand.
In addition to the new Z600 variety, Toray Group will continue to develop next-generation, high performance carbon fibers to widely respond to the expanding carbon fiber demand.
In the medium-term management program Project AP-G2019, Toray envisions “expanding the business in growth fields and creating new demand through development of new products” as an important task of the carbon fiber composite material business. The company aims to further expand the carbon fiber composite material business with its wide-ranged product lineup and global expansion of the vertically integrated business covering from upstream to downstream of the industry.
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